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Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

6 inch Sapphire Crystal Parameter GENERAL Chemical Form […]

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6 inch Sapphire Crystal Parameter

GENERAL
Chemical Formula Al2O3
Crystal Stucture Hexagonal System ((hk o 1)
Unit Cell Dimension a=4.758 Å,Å c=12.991 Å, c:a=2.730
PHYSICAL
  Metric       English (Imperial)
Density 3.98 g/cc0.144 lb/in3
Hardness 1525 – 2000 Knoop, 9 mhos            3700° F
Melting Point 2310 K (2040° C) 
STRUCTURAL
Tensile Strength 275 MPa to 400 MPa40,000 to 58,000 psi
 at 20°400 MPa58,000 psi (design min.)
 at 500° C275 MPa40,000 psi (design min.)
 at 1000° C          355 MPa52,000 psi (design min.)
Flexural Stength                     480 MPa to 895 MPa70,000 to 130,000 psi
Compression Strength 2.0 GPa (ultimate)300,000 psi (ultimate)                  
 

About 6 Inch Sapphire Substrate

1665994398940 Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

The Kyropoulos process (KY process) for sapphire crystal growth is currently used by many companies in China to produce sapphire for the electronics and optics industries.
High-purity, aluminum oxide is melted in a crucible at over 2100 degrees Celsius. Typically the crucible is made of tungsten or molybdenum. A precisely oriented seed crystal is dipped into the molten alumina. The seed crystal is slowly pulled upwards and may be rotated simultaneously. By precisely controlling the temperature gradients, rate of pulling and rate of temperature decrease, it is possible to produce a large, single-crystal, roughly cylindrical ingot from the melt.
After single crystal sapphire boules are grown, they are core-drilled into cylindrical rods, The rods are sliced up into the desired window thickness and finally polished to the desired surface finish.

6 Inch Sapphire Substrate Production Flow

20190401140117_14452 Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window
20190401140050_29597 Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

Application of 6 Inch Sapphire Substarte

1665994297431-1 Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

Use as substrate for semiconducting circuits
Thin sapphire wafers were the first successful use of an insulating substrate upon which to deposit silicon to make the integrated circuits known as silicon on sapphire or “SOS”, Besides its excellent electrical insulating properties, sapphire has high thermal conductivity. CMOS chips on sapphire are especially useful for high-power radio-frequency (RF) applications such as those found in cellular telephones, public-safety band radios, and satellite communication systems.
Wafers of single-crystal sapphire are also used in the semiconductor industry as substrates for the growth of devices based on gallium nitride (GaN). The use of sapphire significantly reduces the cost, because it has about one-seventh the cost of germanium. Gallium nitride on sapphire is commonly used in blue light-emitting diodes (LEDs).

1665994382102 Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

Used as a window material
Synthetic sapphire (sometimes referred to as sapphire glass) is commonly used as a window material, because it is both highly transparent to wavelengths of light between 150 nm (UV) and 5500 nm (IR) (the visible spectrum extends about 380 nm to 750 nm, and extraordinarily scratch-resistant. The key benefits of sapphire windows are:
* Very wide optical transmission band from UV to near-infrared
* Significantly stronger than other optical materials or glass windows
* Highly resistant to scratching and abrasion (9 on the Mohs scale of mineral hardness scale, the 3rd hardest natural substance next to moissanite and diamonds)
* Extremely high melting temperature (2030 °C)

20190401140134_91886 Al2O3 wafer 6Inch Sapphire Wafer Sapphire Substrates DSP With Notch Customized Thickness High Precision Sapphire Window

Stock Sapphire Substrate

the following sapphire wafer we have amount in stock, you can contact with us for quotation

OrientationR-plane, C-plane, A-plane, M-plane or a specified orientation
Orientation Tolerance± 0.1°
Diameter2 inches, 3 inches, 4 inches, 5inch,6 inches, 8 inches or others
Diameter Tolerance0.1mm for 2 inches, 0.2mm for 3 inches, 0.3mm for 4 inches, 0.5mm for 6 inches
Thickness0.08mm,0.1mm,0.175mm,0.25mm, 0.33mm, 0.43mm, 0.65mm, 1mm or others;
Thickness Tolerance5μm
Primary Flat Length16.0±1.0mm for 2 inches, 22.0±1.0mm for 3 inches, 30.0±1.5mm for 4 inches, 47.5/50.0±2.0mm for 6 inches
Primary Flat OrientationA-plane (1 1-2 0 ) ± 0.2°; C-plane (0 0-0 1 ) ± 0.2°, Projected C-Axis 45 +/- 2°
TTV≤7µm for 2 inches, ≤10µm for 3 inches, ≤15µm for 4 inches, ≤25µm for 6 inches
BOW≤7µm for 2 inches, ≤10µm for 3 inches, ≤15µm for 4 inches, ≤25µm for 6 inches
Front SurfaceEpi-Polished (Ra< 0.3nm for C-plane, 0.5nm for other orientations)
Back SurfaceFine ground (Ra=0.6μm~1.4μm) or Epi-polished
PackagingPackaged in a class 100 clean room environment

FAQ

QWhat’s the way of shipping and cost?

(1) We accept DHL, Fedex, TNT, UPS, EMS, SF and etc.

(2) If you have your own express account, it’s great.

Q: How to pay?

(1) T/T, PayPal, West Union, MoneyGram and

Assurance payment on Alibaba and etc..

(2) Bank Fee: West Union≤USD1000.00),

T/T -:  over 1000usd ,please by t/t

Q: What’s the deliver time?

(1) For inventory: the delivery time is 5 workdays.
(2) For customized products: the delivery time is 7 to 25 workdays. According to the quantity.

Q: Can I customize the products based on my need?

Yes, we can customize the material, specifications and optical coating for your optical components based on your needs.


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